faux-leather embossing

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sebastien laforet
Posts: 143
Joined: Wed Sep 07, 2016
Location: Lyon
Country: France
Laser Machine Make or Type: bodor BCL0605MU
Laser Power: 100W
Laser Bed Size: 60*50cm
Home Position: TR
RDWorks Version: 8.01.19
Windows Version: 7

made a stamp from MDF, apply a lot of force using a sealing press (not sure of translation. "presse de notaire" in french)
IMG-20210131-WA0003.jpg
the dice tray comes from aliexpress. this is false leather, but it took the engraving unexpectedly well.
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Sébastien Laforet
machine : Bodor BCL-0605 (60x50) with 100W laser with TR origin.
Live in France
Primarily works laser for my wife (school teacher, so lots of boxes, letters, puzzles, ...) and miniature scenery (32mm scale : warmachine, infinity)
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
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Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

Very professional looking.
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Doug Fisher
Posts: 206
Joined: Sat Aug 20, 2016
Location: Atlanta, Georgia
Country: USA
Laser Machine Make or Type: Ke Hui KH-7050
Laser Power: 80W EFR F2
Laser Bed Size: 700x500
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Control Software: LIGHTBURN
RDWorks Version: v8.01.18 & 8.01.33
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Nice work, Sebastien. Can you please give us more details/pictures? Was it a hand operated press device? How much pressure would you guess it required and for how long? I am impressed that the embossed area is so smooth and doesn't appear to show any micro engraving lines in the larger sections of the embossed material. Can you please post a picture of your engraved stamp? Any degradation of the MDF material after a few uses/embossing? MDF certainly would be cheaper than Delrin if the MDF stays intact.
User avatar
sebastien laforet
Posts: 143
Joined: Wed Sep 07, 2016
Location: Lyon
Country: France
Laser Machine Make or Type: bodor BCL0605MU
Laser Power: 100W
Laser Bed Size: 60*50cm
Home Position: TR
RDWorks Version: 8.01.19
Windows Version: 7

hello,

here's a picture of the stamp. it is 3mm MDF, and at the engraved parts, it is 2.2mm, so the depth of engraving is 0.8mm. i did double pass at engraving to be sure to remove enough matter.
IMG_20210201_203253.jpg
i used a toothbrush to remove scraps of wood on the engraved parts. since it was a test, i engraved at 0.15mm interval so the quality is not very good. at 0.1mm i think it would be better with less junk.

for embossing, i used this :

Image

no idea of the applied pressure (but i would not put my fingers in, the thing is massive and heavy-weight (probably 20 kg)!), i sandwiched the dice tray between 2 planks of wood to apply pressure on the center part. after pressing, it stayed under pressure in place for maybe 2 hours, no idea if immediate release would have had the same result.

the MDF seems not altered but i did only one job. as i do not expect to have to mass-product, it seems effective enough and very low cost.

i'll probably try more intricate patterns now that i see this is feasible.
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Sébastien Laforet
machine : Bodor BCL-0605 (60x50) with 100W laser with TR origin.
Live in France
Primarily works laser for my wife (school teacher, so lots of boxes, letters, puzzles, ...) and miniature scenery (32mm scale : warmachine, infinity)
Doug Fisher
Posts: 206
Joined: Sat Aug 20, 2016
Location: Atlanta, Georgia
Country: USA
Laser Machine Make or Type: Ke Hui KH-7050
Laser Power: 80W EFR F2
Laser Bed Size: 700x500
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: v8.01.18 & 8.01.33
Ruida Controller: RDC6442
Windows Version: 10
Accessories: Ruida RDC6442G EC controller, 2" lens, S&A CW5000 chiller, chuck type of rotary attachment, Russ' DoHickey (sp?), mA meter, a growing collection of tools and oddities to keep it running!

Thanks for taking time to post more details plus pictures. Your use of wood blocks with the press was creative thinking.
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