Y1200 1/4 Sheet DIY CO2 Laser Cutter Engraver Plans available

Design and or Build your Own Laser in part or Whole
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Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

Nema 23 based drive with a looped belt. Four 2x2mm pitch lead screws near the corners and a pair of 3D printed tensioners as below. With the wider bed I might look at adding additional supports if needed but that can be done easily later.
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User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

Spent my budget plus some more to get all of the fasteners, rails and the steppers on the way. The best thing I guess is the bits remaining to buy is now a shorter list than the bits purchased. Shame the short list is worth more than the Red list :(

A few of the larger ticket items won't be needed as I have a shop compressor for air assist, cooler will be a diy solution from a commercial refrigeration unit and at this stage I plan to double use a 2hp dust extractor wil a few blast gates to the outside rather than through the filter.
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Neil Palmer
Posts: 15
Joined: Fri May 15, 2020
Location: Glenrothes, Fife
Country: United Kingdom
Nickname: Neil
Laser Machine Make or Type: Further Laser Fabrication
Laser Power: 100
Laser Bed Size: 1200 x 600
Home Position: TL
RDWorks Version: 8.01.47
Ruida Controller: RDC6445
Windows Version: 10
Accessories: Red Laser Pointer, Auto Depth set

Just about finished building my 1200 from Rob @ Further Fabrication.
I used his designs and then added my own tweaks so he did all the hard work. The build was pretty painless despite COVID and long waits for parts from China, but ebay came to the rescue for those parts.
It is only being used as an oversized plotter at the moment as I am waiting on the Tube arriving but..... It's alive and calibrated!
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User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

Nice job too @Neil :)

For those considering or those that have a set of plans there is a Farcebook Group to go along with them. Much as I have been off FB for 3+ years I signed into this one at least for the time being with a 'spare' account. https://www.facebook.com/groups/FurtherLaser
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

I suffered thru a lot of the FB forum [have never gotten happy with the format on FB and avoid it except for a couple of forums] simply because I love laser talk. I did notice one fellow talking about a jackshaft instead of two steppers motors and I am in agreement... but you already knew that.
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User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

I agree Farcebook like Discord and other endless list sites SUCK for technical discussion as things get buried in time. It leads to re asking of the same questions again and again. It still happens here too ;)

Looking at some of the more recent posts there is what looks like insufficient tightening of the rollers for a start on the gantry and also it seems it might be setup not on the outer most holes on the plate so not a Stepper issue entirely, I didn't buy into it as it is now a few days old. Adding a lay shaft later isn't insurmountable with this design, just drop a flexible coupling in it should be easy if needed. I am still building without initially. If needed or I think it worth the effort then linear rails across the Laser can be added if needed too rather than the Wheels and V slot..
User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

So I am more than a little pissed off. The Farcebook Moderator removed a post of mine and associated feedback and content by the members. This heavy handed approach has seen me remove my wiring diagram and post from the group too.

While Nick Ellson in particular remains a Moderator I can not endorse it as an appropriate place to discuss any subject at the risk of summery removal to preserve his Castle.
Radoslav Patus
Posts: 3
Joined: Fri Nov 06, 2020
Location: Czechia
Country: Česká republika
Laser Machine Make or Type: Custom based on Y-400
Laser Power: 60W
Laser Bed Size: 65x43cm
Home Position: TL
RDWorks Version: 8.01.48
Ruida Controller: RDC6445
Windows Version: 8.1

I'm building a customized Y400 version (slightly different dimensions). Rob's design looks good so far. The only issue I see at the moment is that it can just barely fit the smallest tube without an extension box (well you know, aesthetics :D )
Radoslav Patus
Posts: 3
Joined: Fri Nov 06, 2020
Location: Czechia
Country: Česká republika
Laser Machine Make or Type: Custom based on Y-400
Laser Power: 60W
Laser Bed Size: 65x43cm
Home Position: TL
RDWorks Version: 8.01.48
Ruida Controller: RDC6445
Windows Version: 8.1

The real advantage of Rob's design is that you can pretty much easily move it to a different place. Just unplug everything (electronics will be in separate box) and move.
IMG_0302.JPG
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Brad Ivers
Posts: 4
Joined: Fri Mar 26, 2021
Location: Houston Texas
Country: U.S.A.
Laser Machine Make or Type: Ebay "Chinese"
Laser Power: 50
Laser Bed Size: 12"x20"
Home Position: TL
Control Software: RDWORKS
RDWorks Version: V1.01.33
Ruida Controller: Other
Windows Version: 10
Accessories: None

I know this is an old thread, but I'm new here.

Out of curiosity, Roughly how much would it cost to build either one of these following he's part list?
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