Laser not finishing cutting vectors

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John Halbert
Posts: 6
Joined: Sat Mar 23, 2019
Location: Fayetteville, NC
Country: USA
Laser Machine Make or Type: 50w Chinese Laser
Laser Power: 60w
Laser Bed Size: 12"x20"
Home Position: TL
RDWorks Version: v8.01.11
Windows Version: win10

Any recommendations...

I recently upgraded my "50w" 5030 laser to 60w. Now when I attempt to cut anything the laser seems to only receive about 3/4 of the file. For example I sent a test square and it only cut three sides. The beam stops running but the head itself finishes as though it were cutting.

I reset the my ruida controller and tried lightburn and RDworks. The results are the same.
Jeffrey Aley
Posts: 388
Joined: Fri Aug 11, 2017
Location: Folsom, California
Country: United States
Laser Machine Make or Type: Kehui
Laser Power: 50W
Laser Bed Size: 500mmx300mm
Home Position: TL
RDWorks Version: 8.01.24
Ruida Controller: RDC6442
Windows Version: Win10 Enterprise
Accessories: Spray bottle with water (for small fires)
Fire extinguisher (for big fires)

Did you change the high-voltage power supply at the same time that you changed the tube? This sounds like a power-supply issue (or a wiring issue - are the high-voltage connections to the tube secure? DON'T check the connections when the laser is on or even when it's plugged in!
John Halbert
Posts: 6
Joined: Sat Mar 23, 2019
Location: Fayetteville, NC
Country: USA
Laser Machine Make or Type: 50w Chinese Laser
Laser Power: 60w
Laser Bed Size: 12"x20"
Home Position: TL
RDWorks Version: v8.01.11
Windows Version: win10

Jeffrey,

I did upgrade the power supply when I upgraded the tube. bought a 60w PSU from LO. I will check the connections on the tube, when its unplugged after a period of time.

The PSU has a potentiometer, is that anything to consider?
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

That is normally used either to cut off the current curve at a safe level or sometimes to 'tune' the PS to the tube. I don't think that will help with your problem.
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John Halbert
Posts: 6
Joined: Sat Mar 23, 2019
Location: Fayetteville, NC
Country: USA
Laser Machine Make or Type: 50w Chinese Laser
Laser Power: 60w
Laser Bed Size: 12"x20"
Home Position: TL
RDWorks Version: v8.01.11
Windows Version: win10

D8CD6B2D-2AD1-4849-ADB1-FE47FFFEEE3B.jpeg
John Halbert wrote: Sun Mar 24, 2019 Any recommendations...

I recently upgraded my "50w" 5030 laser to 60w. Now when I attempt to cut anything the laser seems to only receive about 3/4 of the file. For example I sent a test square and it only cut three sides. The beam stops running but the head itself finishes as though it were cutting.

I reset the my ruida controller and tried lightburn and RDworks. The results are the same.
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Pete Cyr
Posts: 1964
Joined: Sun Nov 27, 2016
Location: Suffolk Virginia
Country: United States
Laser Machine Make or Type: Boss 1630
Laser Power: 100w
Laser Bed Size: 16"x30"
Home Position: TR
Control Software: RDWORKS
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: Win 10
Accessories: roller rotary attachment

does the laser shut off when doing the same portion of a square (left upper corner right lower corner etc)?
Location - VA
Equipment - Boss Laser 1630
Power - 100W
Laser Bed Size - 16" x 30"
Home Position - TR
Full RDWorks Version - v8.01.18
First name - Pete
John Halbert
Posts: 6
Joined: Sat Mar 23, 2019
Location: Fayetteville, NC
Country: USA
Laser Machine Make or Type: 50w Chinese Laser
Laser Power: 60w
Laser Bed Size: 12"x20"
Home Position: TL
RDWorks Version: v8.01.11
Windows Version: win10

Its pretty sporadic how much of the square it will finish. Sometimes it will do one side and others it will does most of the square.
John Halbert
Posts: 6
Joined: Sat Mar 23, 2019
Location: Fayetteville, NC
Country: USA
Laser Machine Make or Type: 50w Chinese Laser
Laser Power: 60w
Laser Bed Size: 12"x20"
Home Position: TL
RDWorks Version: v8.01.11
Windows Version: win10

John Halbert wrote: Sun Mar 24, 2019 Any recommendations...

I recently upgraded my "50w" 5030 laser to 60w. Now when I attempt to cut anything the laser seems to only receive about 3/4 of the file. For example I sent a test square and it only cut three sides. The beam stops running but the head itself finishes as though it were cutting.

I reset the my ruida controller and tried lightburn and RDworks. The results are the same. I have checked all the wires coming from the controller to the PSU and the wires going to the tube.
Jeffrey Aley
Posts: 388
Joined: Fri Aug 11, 2017
Location: Folsom, California
Country: United States
Laser Machine Make or Type: Kehui
Laser Power: 50W
Laser Bed Size: 500mmx300mm
Home Position: TL
RDWorks Version: 8.01.24
Ruida Controller: RDC6442
Windows Version: Win10 Enterprise
Accessories: Spray bottle with water (for small fires)
Fire extinguisher (for big fires)

John Halbert wrote: Sun Mar 24, 2019
John Halbert wrote: Sun Mar 24, 2019 Any recommendations...

I recently upgraded my "50w" 5030 laser to 60w. Now when I attempt to cut anything the laser seems to only receive about 3/4 of the file. For example I sent a test square and it only cut three sides. The beam stops running but the head itself finishes as though it were cutting.

I reset the my ruida controller and tried lightburn and RDworks. The results are the same. I have checked all the wires coming from the controller to the PSU and the wires going to the tube.
Please observe the control panel on the laser when cutting one of these squares. Are there any error messages (e.g. "Water Protect Error")? Does your laser include a door interlock switch? Assuming you have a RuiDa 644x controller, is there anything connected to CN2, CN3, CN4 or CN6? If so, what is connected?

Try cutting a square in such a way that the problem occurs. Then wait a little while (5 mins), reduce the power to 1/4 of the setting you were using and cut it again. Do you get the same result? This experiment is to see if the power supply is overheating and shutting itself off.

LightObject is usually very helpful - have you tried contacting them for advice?
User avatar
Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

Has anyone asked if you have a mAmeter, and what that does when the cut stops?
If the Help and advice you received here was of VALUE...
Please consider making a donation to maintain the RDWORKSLAB Forum.



The days that I keep my gratitude higher than
my expectations, Well, I have really good days.

Ray Wylie Hubbard- unfortunately deceased
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