Alternate Material for Russ's Rotory Jig.

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Steve Strassburg
Posts: 30
Joined: Sat Jun 29, 2019
Location: Port Orchard, WA
Country: United States
Laser Machine Make or Type: Laguna PL12/20
Laser Power: 40w
Laser Bed Size: 12" x 20"
Home Position: TL
RDWorks Version: 8.01.26
Windows Version: Windows 10

Acrylic is expensive and I don't have a reliable source locally. Has anyone made the rotory jig out of anything besides Acrylic. I was thinking MDF, but my laser won't cut 6mm thickness. I can do 3mm But any thicker, no way. I may just use maple.
Doug Fisher
Posts: 206
Joined: Sat Aug 20, 2016
Location: Atlanta, Georgia
Country: USA
Laser Machine Make or Type: Ke Hui KH-7050
Laser Power: 80W EFR F2
Laser Bed Size: 700x500
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: v8.01.18 & 8.01.33
Ruida Controller: RDC6442
Windows Version: 10
Accessories: Ruida RDC6442G EC controller, 2" lens, S&A CW5000 chiller, chuck type of rotary attachment, Russ' DoHickey (sp?), mA meter, a growing collection of tools and oddities to keep it running!

If you think MDF will work as a material, what about cutting it using multiple passes?
Steve Strassburg
Posts: 30
Joined: Sat Jun 29, 2019
Location: Port Orchard, WA
Country: United States
Laser Machine Make or Type: Laguna PL12/20
Laser Power: 40w
Laser Bed Size: 12" x 20"
Home Position: TL
RDWorks Version: 8.01.26
Windows Version: Windows 10

I tried it with 4.3 mm board. 100% at 5mm per second cut speed and it didn't go through with 2 passes. I guess I will have to keep experimenting.
Steve Strassburg
Posts: 30
Joined: Sat Jun 29, 2019
Location: Port Orchard, WA
Country: United States
Laser Machine Make or Type: Laguna PL12/20
Laser Power: 40w
Laser Bed Size: 12" x 20"
Home Position: TL
RDWorks Version: 8.01.26
Windows Version: Windows 10

I gave up on MDF! By the time I got it to go through, the edges were pretty charred. So, I've been using maple. It should hold up just fine, but if not, I had fun trying. Learned a lot too.
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

I have redesigned it using 20x20mm alum extrusions. That would not be cheaper [but better] than acrylic of course.
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Larry Gonshak
Posts: 18
Joined: Thu Dec 14, 2017
Location: Flagstaff AZ
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You could always cut two 3mm pieces and laminate them together.
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