Boss LS1620 jumping / losing steps in Y

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Matt Baron
Posts: 3
Joined: Sat Dec 19, 2020
Location: Baltimore, MD
Country: United States
Laser Machine Make or Type: Boss
Laser Power: 70W
Laser Bed Size: 16 x 20
Home Position: TR
Control Software: RDWORKS
RDWorks Version: 8.01
Ruida Controller: RDC6445
Windows Version: 10

Our Boss LS1620 has been acting a bit strange - We’re not the original owner, and have been running it nearly 30 hours a week for the past six weeks - so we’re ready to perform some advanced maintenance. All belts were recently tightened and tested. We recently upgraded / replaced the tube, which is now running at 70W purchased directly from Boss. We thought it could be a power supply issue, but so far have ruled that out.

When we manually fast jog the y axis, it grinds / loses steps. Not an issue with the X axis. We’ve noticed intermittent loss of y axis steps when running files as as well, and have even seen it travel above the edge of the table and laser mark the rule along the top edge of the bed.

We’re ready to restore the factory settings using RDworks - if this is a option. Would like any direction re: examining settings that it may currrently be set with.

If there’s other posts that relate to this issue, please redirect me - thanks!
Dave Vigness
Posts: 526
Joined: Sun Dec 15, 2019
Location: Kansas City - Rural
Country: USA
Nickname: Dave
Laser Machine Make or Type: Chine Red and Black
Laser Power: EF RF2 80W
Laser Bed Size: 20 x 26
Home Position: TR
Control Software: RDWORKS
RDWorks Version: 8.01.54
Ruida Controller: RDC6445
Windows Version: 7
Accessories: Power Switch for air assist / exhaust blower, Ma meter with switch for external digital, dual digital temp gauge, LED lights under gantry and and and.

Pics and a list here. https://drive.google.com/drive/folders/ ... sp=sharing

Factory settings or a saved back up? Either way make a back up of your current just in case.

You said you are not the original owner. You might ask Boss what the stepper driver dip switch settings should be. If somebody was tweaking the drivers for a different application, you may have 'gone out of bounds' in your work.
Pete Cyr
Posts: 1964
Joined: Sun Nov 27, 2016
Location: Suffolk Virginia
Country: United States
Laser Machine Make or Type: Boss 1630
Laser Power: 100w
Laser Bed Size: 16"x30"
Home Position: TR
Control Software: RDWORKS
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: Win 10
Accessories: roller rotary attachment

"When we manually fast jog the y axis, it grinds / loses steps."

Was this occurring before you adjusted the belts?
What speed (mm/sec) is your fast jog?

Where is the grinding noise coming from?

Do you run the machine at speeds greater than 500mm/sec?
Location - VA
Equipment - Boss Laser 1630
Power - 100W
Laser Bed Size - 16" x 30"
Home Position - TR
Full RDWorks Version - v8.01.18
First name - Pete
Matt Baron
Posts: 3
Joined: Sat Dec 19, 2020
Location: Baltimore, MD
Country: United States
Laser Machine Make or Type: Boss
Laser Power: 70W
Laser Bed Size: 16 x 20
Home Position: TR
Control Software: RDWORKS
RDWorks Version: 8.01
Ruida Controller: RDC6445
Windows Version: 10

Thanks! Suggestions were all great. Ended up contacting Boss Laser, who spent over an hour with our tech working from optics back to power supply. Right belt was over tightened - causing jumps. They are sending out a replacement power supply as well.

Really appreciate the help in this forum!
Pete Cyr
Posts: 1964
Joined: Sun Nov 27, 2016
Location: Suffolk Virginia
Country: United States
Laser Machine Make or Type: Boss 1630
Laser Power: 100w
Laser Bed Size: 16"x30"
Home Position: TR
Control Software: RDWORKS
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: Win 10
Accessories: roller rotary attachment

One of the big pluses of Boss is the tech support.
Location - VA
Equipment - Boss Laser 1630
Power - 100W
Laser Bed Size - 16" x 30"
Home Position - TR
Full RDWorks Version - v8.01.18
First name - Pete
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