Current usage during operation

General Laser Usage Topics
Pradeep Kumar Gopalsamy
Posts: 8
Joined: Fri Aug 19, 2022
Location: Stockholm
Country: Sweden
Laser Machine Make or Type: XT laser
Laser Power: 150
Laser Bed Size: 1300x900 mm
Home Position: TL
Control Software: RDWORKS
RDWorks Version: V8.01.54
Ruida Controller: RDC6445
Windows Version: 10

Hello all,

I am using xt Laser (Carbon Laser). During usage I use specifically the manufacturers setting. The current usage in the control board shows around 28-30 mA when I use pulse setting. But when the same setting run from RDworks software the usage is around 5-6 mA.

My doubt is that, is this normal? Or when the program run from software uses minimal current to deliver full power?
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

Welcome- the Carbon laser is not common in the USA- is it a form of fiber laser? We would like to help but we deal almost exclusively with Chinese CO2 glass tube lasers. Sorry, Gene.
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Pradeep Kumar Gopalsamy
Posts: 8
Joined: Fri Aug 19, 2022
Location: Stockholm
Country: Sweden
Laser Machine Make or Type: XT laser
Laser Power: 150
Laser Bed Size: 1300x900 mm
Home Position: TL
Control Software: RDWORKS
RDWorks Version: V8.01.54
Ruida Controller: RDC6445
Windows Version: 10

Oh sorry it is CO2 Laser Chinese manufacturer.
Pradeep Kumar Gopalsamy
Posts: 8
Joined: Fri Aug 19, 2022
Location: Stockholm
Country: Sweden
Laser Machine Make or Type: XT laser
Laser Power: 150
Laser Bed Size: 1300x900 mm
Home Position: TL
Control Software: RDWORKS
RDWorks Version: V8.01.54
Ruida Controller: RDC6445
Windows Version: 10

I am reframing my query.

Does the pulse mode and the program run from RDworks yields same amount of current or not?

Note that in both mode the max power setting is 100%
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Pete Cyr
Posts: 1964
Joined: Sun Nov 27, 2016
Location: Suffolk Virginia
Country: United States
Laser Machine Make or Type: Boss 1630
Laser Power: 100w
Laser Bed Size: 16"x30"
Home Position: TR
Control Software: RDWORKS
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: Win 10
Accessories: roller rotary attachment

The current produced by "pulse" is a function of what is set in the control panel as a %pwr
The current produced by each RDWORKS layer is a function of what you assigned as a %pwr in the layer
Location - VA
Equipment - Boss Laser 1630
Power - 100W
Laser Bed Size - 16" x 30"
Home Position - TR
Full RDWorks Version - v8.01.18
First name - Pete
Pradeep Kumar Gopalsamy
Posts: 8
Joined: Fri Aug 19, 2022
Location: Stockholm
Country: Sweden
Laser Machine Make or Type: XT laser
Laser Power: 150
Laser Bed Size: 1300x900 mm
Home Position: TL
Control Software: RDWORKS
RDWorks Version: V8.01.54
Ruida Controller: RDC6445
Windows Version: 10

@Pete Cyr
what if both the pulse and layer function has 100% power as maximum and shows different current value?
"Pulse- 100% power - 28-30 mA
Layer setting-100% power - 5-6 mA
"

In my case layer function shows the current usage is about 5-6 mA. I have a doubt that the whether layer setting deliver the laser at full power or not?
User avatar
Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

I switched over to Lightburn a couple years ago but I believe that there is a Vendor setting that attenuates the laser power [I just looked- Vendor param>Laser] I would try playing with that setting- this fresh install is set to 0.0%
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Please consider making a donation to maintain the RDWORKSLAB Forum.



The days that I keep my gratitude higher than
my expectations, Well, I have really good days.

Ray Wylie Hubbard- unfortunately deceased
Pete Cyr
Posts: 1964
Joined: Sun Nov 27, 2016
Location: Suffolk Virginia
Country: United States
Laser Machine Make or Type: Boss 1630
Laser Power: 100w
Laser Bed Size: 16"x30"
Home Position: TR
Control Software: RDWORKS
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: Win 10
Accessories: roller rotary attachment

As Gene indicated - there is a setting in the vendor setting that define the %pwr you permit the machine to operate

So - if you say in the vendor setting never exceed 90%pwr (assume 150w laser) then the max power you can use is 135 watts - So in RDWORKS if you say use 100%pwr - you will only get 135Watts

You will have to perform a power curve to determine Ma/watt - pulse at 10% = X Ma, Pulse 20% = x+Ma, Pulse 30% = X++Ma

Then you will be able to read Ma and understand the actual power be applied. This is on way to evaluate if you machine is operating correctly over time.
Location - VA
Equipment - Boss Laser 1630
Power - 100W
Laser Bed Size - 16" x 30"
Home Position - TR
Full RDWorks Version - v8.01.18
First name - Pete
Pradeep Kumar Gopalsamy
Posts: 8
Joined: Fri Aug 19, 2022
Location: Stockholm
Country: Sweden
Laser Machine Make or Type: XT laser
Laser Power: 150
Laser Bed Size: 1300x900 mm
Home Position: TL
Control Software: RDWORKS
RDWorks Version: V8.01.54
Ruida Controller: RDC6445
Windows Version: 10

As you suggested I change the vendor setting to 100% and perform the operation. Still there is difference in current readings. I attached videos along with this post.
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Pete Cyr
Posts: 1964
Joined: Sun Nov 27, 2016
Location: Suffolk Virginia
Country: United States
Laser Machine Make or Type: Boss 1630
Laser Power: 100w
Laser Bed Size: 16"x30"
Home Position: TR
Control Software: RDWORKS
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: Win 10
Accessories: roller rotary attachment

I watched the videos.
I can only guess what the issue may be but everything I saw indicates you have set up pwr correctly.

Did you "write" the change to the vendor setting back to the controller (after you set it to 99%)?
Location - VA
Equipment - Boss Laser 1630
Power - 100W
Laser Bed Size - 16" x 30"
Home Position - TR
Full RDWorks Version - v8.01.18
First name - Pete
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