Z axis faulty

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Edouard Connor
Posts: 23
Joined: Thu Aug 25, 2022
Location: paris
Country: france
Laser Machine Make or Type: chinese 80w / chinese 40w
Laser Power: 80w
Laser Bed Size: 19 x 27
Home Position: TL
Control Software: RDWORKS
RDWorks Version: 8.01.28
Ruida Controller: RDC6442
Windows Version: windows 10

Hello,

I have a big problem with my 80w machine.

I just realized that my Z axis is faulty.

(I don't have autofocus on my machine)

I don't know where the problem comes from.
(motor, connectors, ...)

I will try to do some testing today.


Symptom:
when I press the buttons to raise or lower the bed, it works, but very very slowly.

Possible cause:
  • faulty motor.
    machine having suffered a shock, deformed axis.
    incorrectly connected or defective connectors.
...



If you have any ideas to identify the cause of the problem, it will help me a lot.
Dave Vigness
Posts: 526
Joined: Sun Dec 15, 2019
Location: Kansas City - Rural
Country: USA
Nickname: Dave
Laser Machine Make or Type: Chine Red and Black
Laser Power: EF RF2 80W
Laser Bed Size: 20 x 26
Home Position: TR
Control Software: RDWORKS
RDWorks Version: 8.01.54
Ruida Controller: RDC6445
Windows Version: 7
Accessories: Power Switch for air assist / exhaust blower, Ma meter with switch for external digital, dual digital temp gauge, LED lights under gantry and and and.

Pics and a list here. https://drive.google.com/drive/folders/ ... sp=sharing

Could be as simple as a loose drive gear on the motor. When I move my drive motor, I discovered the gear on the motor and two of the jack screws were not tight. Not slipping yet in my case, but definitely loose.
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

Do you have up and down buttons separate from the laser controller panel? If so the motor is likely a DC motor and should be fairly easy to troubleshoot.
If the laser controller runs the Z axis, there are ways to speed up the stepper motor speed.
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Edouard Connor
Posts: 23
Joined: Thu Aug 25, 2022
Location: paris
Country: france
Laser Machine Make or Type: chinese 80w / chinese 40w
Laser Power: 80w
Laser Bed Size: 19 x 27
Home Position: TL
Control Software: RDWORKS
RDWorks Version: 8.01.28
Ruida Controller: RDC6442
Windows Version: windows 10

Dave Vigness :
ok I'll take a look :) the motor is running, the belt too, the endless screws too.

For me either the motor is not spinning fast enough or the bed or endless screws are out of alignment.

Gene Uselman :
yes the up and down buttons are separated :)
It's a Linix YN60 Motor
https://fr.aliexpress.com/i/33033369514.html
Edouard Connor
Posts: 23
Joined: Thu Aug 25, 2022
Location: paris
Country: france
Laser Machine Make or Type: chinese 80w / chinese 40w
Laser Power: 80w
Laser Bed Size: 19 x 27
Home Position: TL
Control Software: RDWORKS
RDWorks Version: 8.01.28
Ruida Controller: RDC6442
Windows Version: windows 10

I checked, all the screws are tight, gear included.

Courois may be too tight.

Otherwise I see only two other problems,
either the worm screws are not straight or incorrectly placed, and are subjected to too much force, or a wiring problem.

I'm not good at aligning the bed :/

And if I have to remove all the wires from the sheaths to check them and I can't find anything, it may be better to install a new motor on the controller, I have to see if it's possible on the RDC6442S.

So I really don't know what else to do :/
Edouard Connor
Posts: 23
Joined: Thu Aug 25, 2022
Location: paris
Country: france
Laser Machine Make or Type: chinese 80w / chinese 40w
Laser Power: 80w
Laser Bed Size: 19 x 27
Home Position: TL
Control Software: RDWORKS
RDWorks Version: 8.01.28
Ruida Controller: RDC6442
Windows Version: windows 10

It's good I know ^^ I'm going to start with the simple checks, I'm going to loosen it
tensioner, and check if the endless screw have no rotation problem ^^ then the bed and if it still does not work I change the motor :)

If you have any other verification idea ^^
Dave Vigness
Posts: 526
Joined: Sun Dec 15, 2019
Location: Kansas City - Rural
Country: USA
Nickname: Dave
Laser Machine Make or Type: Chine Red and Black
Laser Power: EF RF2 80W
Laser Bed Size: 20 x 26
Home Position: TR
Control Software: RDWORKS
RDWorks Version: 8.01.54
Ruida Controller: RDC6445
Windows Version: 7
Accessories: Power Switch for air assist / exhaust blower, Ma meter with switch for external digital, dual digital temp gauge, LED lights under gantry and and and.

Pics and a list here. https://drive.google.com/drive/folders/ ... sp=sharing

There is an excellent chance that one or more of your jacks screws is not straight with the others. When checking your Z axis, put a little zip tie at the top of one of your jack screws so you know you stop at the same point of rotation at each end of travel. That way it will be 'out' by the same amount.
Edouard Connor
Posts: 23
Joined: Thu Aug 25, 2022
Location: paris
Country: france
Laser Machine Make or Type: chinese 80w / chinese 40w
Laser Power: 80w
Laser Bed Size: 19 x 27
Home Position: TL
Control Software: RDWORKS
RDWorks Version: 8.01.28
Ruida Controller: RDC6442
Windows Version: windows 10

Thank you Dave Vigness,

I did not understand the process well, I fixed a zip tie at the top of one of my jack screws, and I must check if I have the same discrepancy, is that it ? should I disassemble the bed? in the event that one or more of my jack screws are not properly aligned, do you know a simple method to realign them ?


I noticed a knock on the side of the machine, the drawers on the front of the machine are a little out of place, I wonder if during the transport of one of my moves the machine has not undergone a shift that plays on the jack screws.
Dave Vigness
Posts: 526
Joined: Sun Dec 15, 2019
Location: Kansas City - Rural
Country: USA
Nickname: Dave
Laser Machine Make or Type: Chine Red and Black
Laser Power: EF RF2 80W
Laser Bed Size: 20 x 26
Home Position: TR
Control Software: RDWORKS
RDWorks Version: 8.01.54
Ruida Controller: RDC6445
Windows Version: 7
Accessories: Power Switch for air assist / exhaust blower, Ma meter with switch for external digital, dual digital temp gauge, LED lights under gantry and and and.

Pics and a list here. https://drive.google.com/drive/folders/ ... sp=sharing

From what I understand, the jack screws being a bit out of true is fairly common, hence the zip tie to stop in the same spot for alignment checks. The bed being out of level with the gantry is also fairly common. I had one corner out by 1.6mm, and another by just over two. You can usually loosen the keeper nut on the bottom of the 'receiver' on the bed that sits on the jack screw and turn it to adjust it up and down on each screw. Mine were so tight I had to release the belt and the two set screws on each gear at the bottom of the jack screws and adjust it there. A little bottle of liquid white out came in real handy for getting the belt back in the same spot, and knowing how much I had adjusted the two gears.
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