100w 1200x900 Laser Build

Design and or Build your Own Laser in part or Whole
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Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

My feeling and Engineering brain says with largely 20x20 and 20x40 framing with just corner brackets having that floating on feet is likely to develop issues when not bolted to a stiff base.

So I did have a long think about the base and hence why I have gone really heavy and stiff with the double torsion boxes and large legs. The issue of 'Racking' is what I hope to avoid. Dave V and I discussed it here recently only briefly and Matt of MW Laser was having issues with his current extrusion base and talking of going larger viewtopic.php?f=105&t=4830&p=26090#p26089 The reality is it will still only reduce the issue not fix it unless you add cladding or cross bracing. It is a fairly common thing with Tables/Workbenches et al. In reality I suspect mine could sit on three wheels and not dip more than 1mm corner to corner when glued and screwed. It will be built first before the Laser and the lower parts of the motion frame shimmed to level if needed.
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Gene Uselman
Posts: 2180
Joined: Thu Jul 07, 2016
Location: Suburban Minneapolis, Minnesota, US
Country: USA
Nickname: Gene
Laser Machine Make or Type: QC
Laser Power: 130W
Laser Bed Size: 900x1300
Home Position: TR
Control Software: LIGHTBURN
RDWorks Version: RDw .19 & Lightburn
LightBurn Version: Latest
Ruida Controller: RDC6442
Windows Version: Win 10 Pro
Accessories: I have a combining lenses, pin tables [homebuilt], honeycomb tables , wireless remote, Modifed Ultimate Air Assist, home built non-powered rotary device, PrusaMK4 and Mini Prusa printers.

My 1300x900 is very heavy, with a deep welded cabinet that sits on heavy duty adjustable legs lifting it off the wheels... and still will move when doing fast engraving.
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User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

The Plan doesn't show floor jacks yet as I haven't found any I really like. I have considered just making a simple stand to avoid the wobble between the nut and screw of a typical jack. Packing them up for an uneven floor is easy.
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User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

So it is strange I seemed to have overlooked providing a Link to the model here so you can have a zoom in and twirl around online :?

Click here https://a360.co/2zKBkHE

Right click gives the option to hide bits and do other things. Some of the other options include sections and even exploded views of the model. :)
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User avatar
Tim Mellor
Posts: 560
Joined: Wed May 29, 2019
Location: Shipwreck Coast, Victoria
Country: Australia
Nickname: beanflying
Laser Machine Make or Type: Vollerun WR3020
Laser Power: 40W
Laser Bed Size: 300x200
Home Position: TR
RDWorks Version: n/a
Windows Version: 10
Accessories: Modded and still Modding some more.

Late last weeks arrivals from Cloudray. Current Russ's adjustable bracket is only available from their own website and not their AliExpress site. Also with Cloudray shop at both as pricing and shipping varies a fair bit.
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Cody Clarke
Posts: 6
Joined: Thu Jul 09, 2020
Location: Saint Petersburg, Florida
Country: United States
Laser Machine Make or Type: 2020 Updated China Blue
Laser Power: 60W
Laser Bed Size: 20" x 28"
Home Position: TL
RDWorks Version: v8.01.18
Ruida Controller: RDC6442
Windows Version: 10

How is this build going?
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